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Toleron

Platform · Connection

Talk to the controller you already have.

Toleron reads modern CNC controllers directly and reaches older machines through sensors. Several ways in, one consistent picture — and one machine can use all of them at once.

Schematic

Machine connectivityControllers and extra sensors connect to the EdgeBox at the machine, which passes the data on to the central server in your plant.SOURCESSiemens Sinumerik840D SL · 828DHaasNGCSiemens Industrial EdgeSINUMERIKExtra sensorsRETROFIT · OPTIONALEdgeBoxAT THE MACHINEFINDS SIGNALSALARMSRECONNECTS ITSELFCentralON SITERECEIVESSTORESARCHIVESLOST CONNECTION SHOWS NOTHING — NEVER AN OLD VALUE.10,000+ DATA POINTS FOUND
Validated controllers
Sinumerik 840D sl · 828D · Haas NGC
Data points found automatically
10,000+
Sinumerik 840D sl
Alarm capture
Complete, original wording
Machines without interface
Measurable with sensors
CNC controllerSIEMENS SINUMERIKCNC controllerHAAS NGCRetrofit sensorsOPTIONALEdge boxAT THE MACHINEALL IN ONE PLACEILLUSTRATION
Straight from the controller on modern machines, sensors for everything else — one consistent picture.

Several ways in, one product

Controllers differ in what they provide. Toleron gives every way in its own connection test and its own status display, and all data ends up in the same views.

Way inWhat you getProven on
Siemens controllerMachine state, program, counters, alarms, axis positions, drive dataSiemens Sinumerik 840D sl and 828D, live
Haas controllerExecution state, program, positions, part countersHaas TL-1 with Next Generation Control, live
Existing data feedsData that a Siemens edge system or another plant system already publishesSinumerik connector, live
Retrofitted sensorsRunning or idle, load and process data on any machineEdgeBox, see Retrofit Sensors

The last way in matters most commercially: a machine with no controller interface at all can still be measured. A retrofitted sensor shows running or idle, load and cycle rhythm on a machine built decades before anyone thought about data.

No manual address lists

Nobody copies data addresses out of a manufacturer's manual. The EdgeBox reads everything the controller offers on its own — it resumes after a restart and never interrupts the running data collection.

In practice: over ten thousand data points on a Sinumerik 840D sl, plus everything an 828D offers. You then pick the values you need from a searchable list.

Alarms in the controller's own words

Toleron captures the controller's complete alarm picture — active alarms, the alarm history and short alarms that clear within seconds — together with operator messages, each with the controller's own text and time.

Every alarm is stored in its original wording, so nothing the controller reported is lost and later analysis can go back to the original. A failed read never closes an alarm by mistake.

Values you can trust

  • If the connection drops, Toleron shows no value — never an old or invented one. A “last known value” is exactly how a dashboard shows a machine running while it is switched off.
  • The connection display shows whether data is actually arriving, not merely whether a connection exists.
  • After a pause or a restart, data collection picks up where it left off, so no time period goes missing unnoticed.
  • Data that does not belong to the assigned machine is rejected and counted, never silently discarded.

Next step

Bring intelligence to your machines.

Connect existing CNC equipment without replacing the machine or the controller. We start with one machine, real data and an honest acceptance run.