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Toleron

Platform · Analytics

Set up once, use on every machine.

A measured value, a calculated figure, a machine state and an AI model's result all work the same way in Toleron: they can be charted, recorded and used for the next evaluation. That is why new evaluations add up instead of piling up special cases.

Schematic

Building an evaluationInputs are combined step by step into a result; every connection is checked while you build it.INPUTSSpindle currentLIVEMachine signalON / OFFExtra sensorLIVESmoothAVERAGEDetectCONTACTIn cut onlySHUT IF UNSUREKey figuresPER PASSAI modelCHECKEDResultOVER TIMEDeviationsDESIGNEDEVERY CONNECTION IS CHECKEDA WRONG CONNECTION IS FLAGGED WHILE YOU BUILD — NOT IN PRODUCTION.UNITS MUST MATCH: AMPS STAY AMPS, PERCENT STAYS PERCENT.LIVE DATA, PER-CYCLE VALUES AND EVENTS ARE KEPT APART.
Wrong setups
Refused while building
Released versions
Never change
New machine
Assign, don't program
New evaluations
Test phase before going live
ControllerRAWSensorRAWMachine stateRAWCLEAN UPAVERAGEPER CYCLEKEY FIGURERESULT 1RESULT 2RESULT 3ILLUSTRATION
Measured values, calculated figures and model results all work the same way.

No plausible-looking wrong numbers

Some calculations look correct but are not — for example when very fast sensor data is fed into a step that expects one value per interval. The result is not an error message but a believable wrong number. Toleron refuses such a setup while it is being built and says what is missing.

A running evaluation never changes underneath you

Every released calculation step stays fixed. An improvement becomes a new version; what is running keeps working exactly as before.

Set up once, reuse on every machine

An evaluation is described once in machine-neutral terms — for example “the spindle load”. For each machine you assign once which of its values that is, with live values shown while you assign.

After that, every dashboard, report and evaluation works for that machine. A new controller brand needs an assignment, not programming.

Tested before it counts

  • Preview runs a new evaluation on your real history while you are still editing it. Gaps in the data stay visible as gaps.
  • Recalculating the past can be paused and resumed, and what was already calculated is kept.
  • Going live follows fixed steps: a new evaluation first runs in a test phase in the background, without affecting your dashboards, and can only go live after an observation period. Rolling back is always possible.
  • Nothing in use disappears by accident: Toleron refuses to delete a value that a running evaluation still produces.

Production figures on the same basis

Toleron derives production figures the same way on every machine: machine state (from the controller or from a retrofitted sensor), shift calendars with breaks, night shifts and holidays, part counting with traceable corrections, job detection from program changes, downtime with automatic rules and bulk manual classification, and OEE recalculated every minute.

Next step

Bring intelligence to your machines.

Connect existing CNC equipment without replacing the machine or the controller. We start with one machine, real data and an honest acceptance run.