Full detail, not summaries.

Sensors on spindle and axes, on the fixture or the spindle housing, signal outputs of the machine and other process sensors — vibration, force, power. Each sensor appears in Toleron with its unit, just like a value from the controller, and can be used the same way.

• Several sensors per EdgeBox, recorded in full detail.
• High-speed sensors for grinding processes — recordings validated end to end in the lab.
• Continuous high-resolution measurement on a lab machine, evaluated directly at the machine.

Toleron stores the data first and only then shows it in the live chart. So the dashboard can never show a value that is not in the archive. A reconnect cannot create duplicate data.

Registering a sensor ends with a real hardware test: does it respond, how much data actually arrives, is it stored correctly. A sensor only counts as working once real acceptance criteria are met — never on the basis of simulated data.

The manual surface grinder in our lab has no controller to ask. A sensor on its spindle shows whether it is running, idling or switched off — clearly marked as sensor-derived on every dashboard — and gives a basis for utilisation and condition monitoring. The same machine carries three more sensors for process analysis.