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Toleron

Platform · Screens

From the shop-floor display to your own evaluations.

The same system serves the operator who needs one glance, the production lead who needs the week's numbers and the engineer who wants to build an evaluation — with the same honesty rules for every number on every screen.

Schematic

Dashboards · Reports
5 · 5
Access
Login required
Live charts
Update continuously
Roles
User · Admin, changes Admin-only by default
Machine 1STATEALARMSMachine 2STATEALARMSMachine 3STATEALARMSRUNNINGIDLESETUPSTOPPEDILLUSTRATION
State, downtime and alarm lanes per machine on one zoomable timeline.

Machines, live

All machines as photo tiles: manufacturer, model, live state and a display of whether data is actually arriving. Each machine has its own page with continuously updating live charts, the active alarms in the controller's own words, buttons to start a recording or set up an automatic one, and a tab with the machine's documents.

Dashboards and reports

ViewWhat it answers
Current ShiftA live shop-floor board with key figures, a state timeline per machine and the shift's downtime — with a TV mode for wall displays
Daily ProductionThe digital shift whiteboard: one row per machine and shift, 17 selectable columns, CSV export of exactly what is on screen
PerformanceChanges against the previous period, OEE trend, best and weakest machines
TimelinesThe detailed view: timelines from 15 minutes to 14 days, with several downtimes selectable at once to classify them in one go
Job ExecutionWhat every machine is making, whether it is on pace, estimated finish and queue length
ReportsOEE, utilisation, downtime, parts and alarms over any period, per shift or day, with a notice wherever data is missing, and CSV export

Building your own evaluations

Engineers build their own evaluations on a drawing canvas that does not allow invalid connections. Before anything goes live, they try it on real history, then assign it to machines, choose where it runs and put it through the test phase. The setup assistant for AI models and the chart builder work the same way.

Setup without programming

  • Controller connections with a live connection test — followed by automatic discovery of all available data points.
  • An existing Siemens connector configuration can be pasted in and is turned into the list of devices and data points automatically.
  • Sensor registration with a real hardware test.
  • Assigning machine values to standard names, with live values shown while you assign.
  • A nine-step OEE setup assistant and a guided machine import.

Grinding expertise, integrated

Grind Master integrates the KSF GrindingExpert service: choose material, hardness, wheel, roughness and form accuracy, enter wheel and workpiece data, and get dressing parameters and a step-by-step strategy — roughing, finishing, fine finishing, spark-out — with feeds, infeeds, stroke counts, specific material removal rates with warning levels, power, contact time and burn risk. When the service has no data for a combination, the screen says so instead of showing an invented value.

Access

Nothing is visible without a login. Two clearly separated roles: User sees production data and can start the actions that produce it; Admin manages settings, machines and users. Logging out, deactivating a user or resetting a password ends the session immediately. Changing settings requires Admin rights by default.

In the product

Machine 1RUNNINGMachine 2RUNNINGMachine 3IDLEMachine 4RUNNINGMachine 5NO DATAMachine 6STOPPEDILLUSTRATION
Every machine at a glance, including when data is not arriving.
LOADAXIS LOADFEEDACTIVE ALARMSILLUSTRATION
One view per machine: load, live charts and active alarms.
DOWNTIME BY REASONSETUPTOOL CHANGEWAITING FOR MATERIALALARMUNCLASSIFIEDUNCLASSIFIED STAYS VISIBLE — NEVER FOLDED INTO ANOTHER REASONILLUSTRATION
Downtime ranked by reason — unclassified time stays visible instead of disappearing.
EVENT ARCHIVEPER HOURCOSTLIEST FAULTSILLUSTRATION
Which faults cost the most time, not just which occur most often.
AvailabilityMEASUREDPerformanceMEASUREDn/cQualityNOT CONNECTEDWHAT IS NOT MEASURED SAYS N/C — NEVER 0, NEVER 100ILLUSTRATION
OEE, honestly reported: a factor that is not measured says n/c.
TRENDPER SHIFTCORRELATIONDISTRIBUTIONILLUSTRATION
Custom charts from any value, including calculated values and model results.

Next step

Bring intelligence to your machines.

Connect existing CNC equipment without replacing the machine or the controller. We start with one machine, real data and an honest acceptance run.