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Toleron

Solutions

One platform, set up for your question — tested on real machines.

Toleron is not seven products. It is one platform, set up for the question you need answered. Each solution below shows what data it uses, what you get and on which machines we have tested it.

Machine 1RUNNINGMachine 2RUNNINGMachine 3IDLEMachine 4RUNNINGMachine 5NO DATAMachine 6STOPPEDILLUSTRATION
Solution

CNC Machine Monitoring

See the state, utilisation and alarms of every machine live — whatever the controller brand.

LOADAXIS LOADFEEDACTIVE ALARMSILLUSTRATION
Solution

Tool & Process Monitoring

Evaluates every single cut, so tool and process decisions rest on what really happened in the material.

WHEEL CONDITIONDRESSING CYCLESLIMITILLUSTRATION
Solution

Grinding Process Monitoring

Tracks the grinding wheel's condition to recommend when to dress, plus grinding strategies from the integrated KSF GrindingExpert.

READY TO RECORDCAPTURE SAVEDSTARTBEFOREAFTERILLUSTRATION
Solution

Sensor Monitoring & Event Recording

Fast sensor signals live on screen, recorded automatically when something happens and kept permanently in full detail.

CNC controllerSIEMENS SINUMERIKCNC controllerHAAS NGCRetrofit sensorsOPTIONALEdge boxAT THE MACHINEALL IN ONE PLACEILLUSTRATION
Solution

Machine Data Acquisition

Reliable, detailed data from the machines you already own — found, recorded and exported without a programming project.

1H24H7D30DILLUSTRATION
Solution

Process Anomaly Detection

Spots unusual cuts early — starting with simple, explainable limits and moving to trained models only when your data supports it.

DOWNTIME BY REASONSETUPTOOL CHANGEWAITING FOR MATERIALALARMUNCLASSIFIEDUNCLASSIFIED STAYS VISIBLE — NEVER FOLDED INTO ANOTHER REASONILLUSTRATION
Solution

Production & Process Analytics

OEE, utilisation, downtime, parts and jobs per shift — with an honest gap where data is missing, never an invented number.

How an engagement runs

One machine first. Then the fleet.

We start with a single machine, real data and an honest acceptance run — and we say up front which figures will show n/c (not captured) until a value is assigned or a counter is validated.

  1. 01

    Assess

    Which machines, which controllers, which data — and which question you actually want answered first.

  2. 02

    Instrument

    An EdgeBox at the machine, the connection tested live, sensors checked automatically, values assigned while you watch them live.

  3. 03

    Validate

    Recordings, dashboards and — where the data supports it — a model that first only observes. Acceptance on real parts.

  4. 04

    Scale

    Once the first machine is set up, the second is an assignment, not a project. Fleet overviews, reports, exports.

Next step

Bring intelligence to your machines.

Connect existing CNC equipment without replacing the machine or the controller. We start with one machine, real data and an honest acceptance run.